Desiccant breathers serve as the first line of defence against contamination in fluid storage tanks, hydraulic reservoirs, and gearboxes. Unlike conventional vent caps, which offer little to no protection, these breathers utilise an advanced multi-stage filtration system to ensure only clean, dry air enters your equipment.
The Three-Stage Filtration Process
Air Intake Through a 360° Opening.
External air enters the breather through a specially designed 360-degree opening. The overhanging cap shields the unit from environmental factors such as rain, snow, and wash-down processes.
Solid Particle Filtration
As air moves into the breather, it first passes through a self-cleaning filter that removes solid contaminants larger than 2 microns, preventing abrasive particles from entering your system.
Moisture Absorption with Silica Gel
The filtered air then travels through a silica gel chamber that absorbs up to 95% of airborne moisture, effectively reducing the risk of water contamination in lubricants and hydraulic fluids.
Final Filtration Before Entering the Reservoir
Before reaching the machinery, the air undergoes a final filtration stage to capture any remaining particles, ensuring that only clean, dry air enters the system.
Visual Saturation Indicator
The silica gel inside the breather serves as a real-time indicator of moisture absorption. Initially golden in colour, it gradually turns dark green as it reaches full saturation. Once fully saturated (having absorbed approximately 40% of its original weight in moisture), the breather should be replaced to maintain optimal performance.
Expelled Air and Reverse Filtration
When equipment expels air, the desiccant breather plays another critical role:
Moisture-laden air passes back through the silica gel, where excess vapour is absorbed.
If excessive internal moisture is present, the silica gel will first change colour at the bottom of the breather, indicating the presence of trapped humidity inside the system.
Oil Mist Protection
Many Air Sentry® models include an oil mist absorption layer made of carbon-impregnated foam. This additional safeguard helps trap small amounts of oil vapour expelled from the reservoir, preventing premature saturation of the silica gel. In cases where excessive oil mist is present, specialised adapters are available to enhance filtration efficiency.
By integrating desiccant breathers into your maintenance strategy, you ensure that your equipment operates under optimal conditions, extending the life of lubricants and minimising costly downtime.