Step 6:
Grease Effectivity

Precision grease application

Grease plays a vital role in maintaining the health and performance of rotating equipment, but only when handled and applied correctly. In this step, we focus on how to store, manage, and apply grease using best-practice methods that reduce contamination, avoid over-lubrication, and maximise equipment reliability.

👉 Want to understand what grease actually is and when to use it? Read our background guide on grease here.

Why is grease lubrication so often done wrong?

Grease is more challenging to manage than oil. Once contaminated, it's difficult, if not impossible, to clean. This makes correct handling absolutely essential. Many lubrication failures stem from poor grease management, whether through contamination, over-application, or improper tools.

Cleanliness is critical:
How to store and handle grease

The way grease is stored and transferred has a direct impact on equipment reliability. Best practices include:

Avoiding bulk transfer where possible – Cartridge-based or automated systems reduce exposure to contaminants.
Using closed systems – When bulk grease is required, use a sealed drum with a proper follower plate, cover, and pump system.
Avoiding scooping or open handling – Open transfer exposes the grease to dust, dirt, and moisture.

These practices help prevent the leading cause of premature bearing failure: contamination.

Portable Grease Pump

Air Operated Grease Pump Kit

Pneumatic grease pump

Wire rope lubricator

“How do I know I’m applying the right amount of grease?”

This is one of the most common questions we hear. Applying too much grease can cause heat build-up, increased friction, and ultimately bearing damage. Too little grease? Just as damaging.

Solution: Use precision tools.

Digital volume meters or ultrasonic grease guns ensure the correct amount of grease is delivered every time. These tools help maintenance teams move from guesswork to precision.