Breather Solutions 
sorted by Industry

The cement industry operates in some of the most challenging industrial environments. Facilities handling cement, aggregates, sand, and gravel are constantly exposed to high levels of dust, dirt, and humidity. These conditions pose a serious risk to the integrity of lubrication systems used in mobile equipment, conveyor systems, and bulk material handling terminals. Without effective contamination control, fine particles and moisture can infiltrate hydraulic systems and gearboxes, leading to premature wear, increased maintenance costs, and unexpected equipment failure.

The Challenge: Protecting Equipment from Dust, Dirt, and Moisture

Cement production relies on heavy-duty mobile equipment such as cranes, shovels, and dredging machines. These machines operate in highly abrasive conditions, often working in direct contact with dust, sand, and water. Their hydraulic systems and gearboxes are continuously exposed to airborne contaminants, making it essential to prevent the ingress of solid particles and moisture into lubrication systems.

Similarly, bulk material handling terminals use conveyor systems to transport coarse and fine aggregates. These conveyor systems are equipped with large drives, gearboxes, and bearings that require clean, dry lubricants to function efficiently. Contaminated lubricants accelerate component wear, reducing efficiency and increasing the likelihood of costly downtime.

The Solution: Air Sentry® Breathers for the Cement Industry

Air Sentry® breathers provide an advanced defence against airborne contaminants, ensuring that only clean, dry air enters lubrication reservoirs. Their multi-stage filtration system removes moisture and solid particulates before they can damage critical components, helping to extend equipment life and reduce maintenance costs.

M-Series: Maximum Protection for Extreme Conditions

For the most demanding cement and aggregate environments, the M-Series breathers provide a rugged, steel-housed solution designed to withstand extreme dust, vibration, and temperature fluctuations. These breathers are ideal for heavy-duty mobile equipment, offering long-term reliability and superior contamination control.

XR-Series: Reinforced Design with Check Valve Control

The XR-Series breathers combine the durability of a reinforced steel base plate with the advanced airflow control of integrated check valves. This design ensures effective moisture and dust control while maintaining affordability through an economical disposable cartridge system. The XR-Series is particularly suited for applications where both vibration resistance and moisture protection are required.

X-Series: Effective Protection for Stationary Equipment

For applications where vibration and rough terrain are less of a concern, the X-Series breathers offer an efficient solution. These breathers contain two check valves in the top cap, preventing unnecessary air exchange while still allowing airflow when needed. This ensures optimal protection for stationary gearboxes, hydraulic reservoirs, and conveyor system lubrication points.

Guardian Series: Advanced Filtration for Ultimate Contamination Control

The Guardian Series breathers provide the highest level of protection, offering enhanced filtration and moisture absorption. They are ideal for applications requiring superior long-term contamination control in harsh cement industry environments.

Recommended Breather Solutions for the Cement Industry

• X-Series – Reliable contamination control for stationary equipment
• XR-Series – Designed for high-vibration environments with controlled airflow
• M-Series – Heavy-duty steel construction for extreme conditions
• Guardian Series – Advanced filtration for maximum equipment protection

By implementing the right desiccant breathers, cement and aggregate facilities can significantly reduce equipment failure, extend lubricant life, and improve overall operational efficiency.

Draglines and shovels are essential for large-scale civil engineering and surface mining operations. These massive machines are among the largest and most powerful pieces of heavy equipment, operating in some of the most extreme environments on the planet. Whether powered by electric or diesel motors, these machines rely on complex systems of ropes, chains, and hydraulics to move massive amounts of earth and material. However, their harsh operating conditions pose significant risks to the lubricants and fluids that keep them running efficiently.

The Challenge: Protecting Fluids in Extreme Mining Environments

Open-pit mining sites are constantly exposed to dust, dirt, and moisture, which threaten the integrity of gearboxes, swing cases, fuel systems, and hydraulic reservoirs. The presence of fine particulates in these systems can lead to increased wear, clogged filters, and reduced efficiency. Moisture contamination, on the other hand, accelerates oil degradation, causes corrosion, and ultimately leads to equipment failure.

Operators often use oil analysis programs to monitor the condition of their lubricants and detect potential issues before they result in costly downtime. However, proactive contamination control is key to preventing problems before they arise. Without effective filtration, contaminants will continue to enter the system, making it difficult to maintain optimal oil cleanliness levels.

The Solution: Air Sentry® Breathers for Draglines and Shovels

Air Sentry® breathers play a crucial role in protecting the critical fluids used in draglines and shovels. By filtering incoming air, they prevent dust, dirt, and moisture from entering reservoirs and lubrication systems, helping to maintain oil purity and extend equipment lifespan.

XR-Series: Maximum Protection in Extreme Conditions

The XR-Series breathers are specifically designed for harsh environments where vibration, dust, moisture, and high temperatures are constant challenges. Featuring a reinforced steel base plate and integrated check valves, these breathers provide controlled airflow while preventing contaminants from entering lubrication systems. Their economical, replaceable cartridge system ensures long-term performance while keeping maintenance costs low.

X-Series: Effective Filtration for Heavy Equipment

The X-Series breathers are built to handle demanding applications, incorporating check valves to control airflow and prevent unnecessary exposure to the elements. These breathers offer excellent protection against airborne contaminants in mining and excavation sites.

M-Series: Heavy-Duty Performance for Large Machinery

For extreme mining environments where dust and vibration are at their highest, the M-Series breathers provide the most robust solution. Their steel construction and advanced filtration system offer superior durability and protection, making them ideal for long-term use on draglines and shovels.

Guardian Series: Ultimate Contamination Control

The Guardian Series breathers offer the highest level of filtration, removing moisture and fine particulates with maximum efficiency. These breathers are ideal for operations that demand the best in contamination control to extend oil life and protect critical components.

Recommended Breather Solutions for Draglines and Shovels

• XR-Series – Designed for extreme dust, vibration, and moisture conditions
• X-Series – Reliable protection for heavy equipment lubrication systems
• M-Series – Rugged steel housing for maximum durability
• Guardian Series – Advanced filtration for superior contamination control

By equipping draglines and shovels with Air Sentry® breathers, operators can significantly reduce contamination risks, extend the life of lubricants, and improve overall equipment reliability.