HDPE tank construction

High-density polyethylene (HDPE) tanks are manufactured from a thermoplastic polymer known for its high strength-to-density ratio, chemical resistance, and durability. These tanks are commonly used for storing water, chemicals, lubricants, and other industrial liquids.

Material

HDPE is a tough, lightweight material that resists corrosion, impact, and a wide range of chemical substances. It is non-toxic, making it suitable for both potable and non-potable storage.

Manufacturing Methods

HDPE tanks are typically produced using:

• Rotational moulding (rotomoulding) – Powdered HDPE resin is heated in a rotating mould, allowing the material to coat the interior evenly and form a seamless, stress-free structure.
• Extrusion welding / fabrication – HDPE sheets are cut, shaped, and welded using hot air or extrusion welders. This method is preferred for custom sizes or rectangular tanks.

Design Features

• Seamless construction (in rotomoulded types) reduces the risk of leakage.
• UV stabilisation to protect against sunlight degradation for outdoor use.
• Reinforcement ribs for added structural integrity in large-capacity units.
• Fittings and connections often made from HDPE or compatible corrosion-resistant materials.

Advantages

• Long service life with minimal maintenance.
• Resistance to a wide temperature range.
• Suitable for aggressive chemicals and outdoor environments.
• Lightweight yet robust, enabling easier transport and installation.

Applications

• Industrial lubrication systems
• Water treatment plants
• Agricultural fertiliser storage
• Chemical processing facilities
• Lubricant and oil storage in maintenance depots