Lubrication Storage System - Lustor

The Storage System that guarantees clean oil

Lubrication Storage System - Lustor

The Storage System that guarantees clean oil

Clean storage, clean oil: why Lustor makes the difference

When it comes to equipment reliability, lubricant quality is everything. Yet even the best oil can be compromised before it reaches the machine—if your storage and handling system isn’t up to the task. That’s where Lustor comes in: a complete lubrication storage system that combines smart storage, advanced filtration, and breather technologies in one space-saving, maintenance-friendly unit.

Why is proper lubricant storage so critical?

The most overlooked factor in lubrication management is how oil is stored and transferred. Even new oil can contain particulates and moisture that degrade its performance. Without a clean storage and dispensing solution, contaminants accumulate—causing premature wear, unplanned downtime, and increased maintenance costs.

The Lustor System solves this by keeping lubricants dry, clean, and ready for use from the moment they enter your facility to the moment they reach your equipment.

Feedback from the field

"Lustor is a game-changer. It reduced downtime and maintenance costs significantly. Precise dispensing and sealed storage made our operations efficient."

Manufacturing Manager

"Lustor simplifies my job. Easy access to the right lubricant, filtration, and alerts keep our equipment running smoothly and reduce stress."

Maintenance Technician

"Lustor boosted productivity, lowered maintenance costs, and extended equipment lifespan. It's a must for any industrial facility seeking efficiency and reliability."

Plant Manager

What is the Lustor Lubrication Storage System?

Lustor is a turnkey solution that stores, filters, and dispenses industrial lubricants while preventing contamination. Available in 125-litre and 250-litre tank models, Lustor is a compact, modular system designed for easy integration into any facility.

Each unit is pre-assembled, pressure-tested, and fitted with reliable components, including:

A heavy-duty pneumatic oil pump
Hydraulic filters with saturation indicators
Desiccant breathers to block moisture and dust
Oil-specific filter cartridges tailored to viscosity and use
A digital flow meter to monitor dispensing volume and catch anomalies
Colour-coded lubricant ID labels for error prevention

All systems are CE marked and conform to EU Machinery Directive 2006/EC EN ISO 12100:2010.

Lustor Lubrication Storage System Line-Up

Lustor - Lubrication Storage System - 125 liter

125 Liter Tank

Part #

LR-LS125L

125 litre standard tank

10 µm large filter

3:1 ratio pump

Lustor - Lubrication Storage System - 250 liter

250 Liter Tank

Part #

LR-LS250L

250 litre standard tank

10 µm large filter

3:1 ratio pump

How does Lustor improve lubrication reliability?

Lustor makes it easy to implement best practices in lubricant management. By using a sealed, closed-loop system with multiple filtration points, oil is continuously protected from the four major sources of contamination: particles, water, air, and cross-contamination.

Key benefits of Lustor:

Significantly reduced equipment downtime
Cleaner work environments and fewer spills
Lower maintenance costs over time
Easier compliance with reliability standards Improved inventory organisation and oil tracking
Extended lifespan of both lubricants and equipment

Product Unboxing:
Oil Safe® Lustor Lubrication Storage Systems

The features and the benefits of Lustor discussed

Explore the Lustor Tank

System Dimensions

Lustor System Dimensions

Specifications

VISCOSITY

Maximum oil viscosity is 3000SUS. See chart below for flow rate corrections based on oil viscosity at ambient temperature

of 21°C (70⁰ F).

Viscosity

Oil temperature will affect output flow performance of pump and actual flow rate

MATERIAL COMPATIBILITY

All of the metals and seals used in construction are suitable with general purpose lubricants. If you plan to filter speciality lubri-

cants or have compatibility concerns, please see list of materials below or contact your Supplier:

material compatability lustor

What can you expect when having ordered a Lustor

Lustor - The "Connect and Operate" System

All Lustor Systems are supplied with the main operating parts assembled, the tanks and piping mechanisms pressure tested, and the air controller set at the required operating pressure. This is to ensure that the installation at the customer is a simple process.

The System is delivered pre-assembled and packaged.

Place the box on a flat, clean surface and unpack the system from its protective cardboard box.

The box contains 1 complete assembled system:

Tank
Filter
Pump
Dispensing faucet (tap)
Oil consumption meter
Bulls-eyes
Hoses and couplings
Air controller and piping
Anti-static cable
Lube identification label
Spill tray
1 x Desiccant Air Breather / dryer
1 x Drum to System transfer hose (if ordered)
1 x Tank connection bracket (in case of the 2 x LS250 liter units are double stacked)

Tools and Site Preparation

Two people are recommended to complete this installation.
A forklift will assist in placing the tanks and retention bunds into their correct position.
Hand tools (adjustable wrench, level, and tape measure).

Set position for spill pallet/bund (if being used)

Place spill pallet on level surface, then place Lustor unit(s) on top of spill pallet for spill containment.

IMPORTANT:

System room temperature should be in the range of 60°F (15°C) to 80°F (26°C) with optimum room temperature being 70°F (21°C). For ambient temperatures below 60°F (15°C) we recommend you consult the manufacturer or the supplier of your lubricant to ensure the properties of your lubricant will not be compromised by the operating temperature.

Unboxing the Lustor 125 Litre System (excl. OilSafe drum and lid)

Download the Lustor flyer

Spill pallet

Spill pallet

Installation and Assembly

The only installation and assembly required after receiving your product is:

the installation of the Desiccant Breather, and
installing the Spill Tray component

Desiccant protection breather to keep dust and moisture out

Lubricant protection breather ( Z134 )
Diameter: 3.25" (8.3 cm)
2-Micron filter for contaminant
Height: 3.25" (8.3 cm)
Mounting connection: 1/2" NPT
Desiccant for water absorption

Unpack the desiccant breather

Install the Air Breather to the tank by screwing it (clockwise) into the threaded opening on the top of the Tank using the breather / tank adapter. Remove the elastic white band on the top of the Desiccant Air Breather to activate the breather.

Spill Trays

All Lustor systems come standard with integrated spill trays, constructed with heavy-duty steel.

The (removable) spill trays are for work place safety and an environmentally-friendly solution to costly spill clean-ups .

Installation of the spill tray

Spill tray

Remove the nuts from the studs on the system chassis to fit the spill tray chassis to fit the drip tray.

Install the tray

Ensure that the front screws include the front cover bump stops

Inner spill tray comes with a protective plastic covering. Remove prior to fitting.

Insert the inner spill tray

FAQ - Installation of the Lustor

Is it difficult to install?

No they are not difficult to install. The systems come complete in one box, they have been pressure tested and the pumps have been tested at the manufacturing stage. To start to operate a system all that is need is an air supply set at 2 bar. The system will automatically pressurise and stop. The pump will only start operating when the dispensing tap is opened or the over filtering tap is activated. The instructional manual needs to be followed to mount them on the retention bunds and fill them with oil.

Can all the systems run off the one air supply line?

Yes. However it is recommended the air supply has a main shutoff valve and air controller plus each individual system has its own shutoff valve. This gives the flexibility of shutting down system as and when required.

Are the systems tested for oil leaks before they leave the factory?

Yes, we run two tests on each system. The total system and tank is tested for leaks at a low pressure, It cannot be tested at a high temperature as the tank is plastic and can expand, however the test is for a lengthy period to ensure there is no drop in pressure. The pumping system is tested to 7 bar, This test ensures that all parts of the system that operate under pressure do not leak. The system cannot be checked with oil as the reside of the testing oil may not be compatible with the oil to be used in the system.

How often do I need to filter the oil?

This will depend on how dirty the new oil is and the cleanliness standard you want to achieve. Once you have achieved your cleanliness standard additional over system filtration is not necessary. The system also dispenses the oil via the filter. It is however recommended that if any oil has not been used for a number of weeks the system is run.

When do I need to change the breather?

Only when the desiccant changes colour. The colour change will indicate that the gel is saturated and is no longer cleaning the air. As the system are recommended to be installed in clean, dry and temperature controlled environments then you will also get a very long life of the breather.

Pre-assembled components

1. 10-micron large filter

To achieve and maintain the appropriate cleanliness level in the system, a 10 mµ Hydraulic filter with saturation indicator is installed.

Change/upgrades available to:

3 mµ small filter cartridge
3 mµ small filter / stat free cartridge
3 mµ large filter / high viscosity oils / stat free cartridge
10 mµ small filter cartridge
10 mµ small filter / stat free cartridge
10 mµ small filter / stat free / high viscosity oils cartridge

2. Pneumatic 3:1 air pump

If the air-input pressure is 100 psi, a pump ratio of 3:1 will yield a fluid-output pressure of 300 psi. Upgrade to 5:1 ratio pump available (used with hose reel)

3. Dispensing tap

High quality auto-shut off tap. Self closing faucets assure no mess or waste when dispensing fluids from the Lustor System.

4. Oil consumption meter

A nice feature to track the oil consumption

5. 3-D BullsEyes*

The perfect solution for quick oil level inspection in the tank. The 3-D BullsEye* gives a 360° view of oil clarity and colour, and monitors the oil level.

*The 3-D BullsEye is a clear cylinder made from one solid piece of acrylic with threading on one end and a rounded polished end for easier viewing of the oil on the other end.

6. Gauge

Filter heads have differential visual indicators for filter element indicators. They will turn red when filter element requires service.

7. Air Controller

It is recommended that the main air supply line to the system or lube room has a main shut off valve and that each system has its own individual shut off valve.

The air controller is preset during assembly. This is set to 2 bar, Do not run the System above 2 bar. Running above 2 bar can result in oil cavitation!

It is recommended that the main air supply line to the system or lube room has a main shut off valve and that each system has its own individual shut off valve. The air supply line is recommended to be not less than 6 mm diameter.

Note:

When the System is used for the first time there may be some air that has been trapped in the piping System. This is normal and will not affect the System operation. Simply wait for the excess air to be depleted and fluids start to dispense normally.

The air supply line is recommended to be not less than 6 mm diameter.

Coloured Ball Knob for Standard Steel Shut Off Valve

3. Dispensing Tap

Air controller Lustor

7. Air controller

Steel Bund/Pallet

All oil containers need to be stored on protective bunds to safeguard the environment from leaks. The Lustor System bund is powder-coated and designed specifically to provide this protection.

It is long enough and large enough to accommodate 2 single systems 125 or 250 litre.

The steel bunds are fully welded, leak tested and are provided with forklift facilities for easy transportation.

Bund specifications:

Length = 1455 cm

Height on pallet = 55 cm

Width = 735 cm

Weight = 60 kg

The capacity of the bund is 550 litres and is designed to meet the European Environmental Regulations, which must be 10% more than the largest single unit on the bund.

Bund Lustor

Lustor System in Operation

The Lustor System has three different operation modes, whereby the lubricant is filtered throughout the whole process.

As is commonly known, incoming oil is not always clean. So it's essential to clean the lubricant before it's put into the tank.

Mode 1 (Fill Mode)

Transferring oil from a pail, tote or drum into the Lustor reservoir.

•••••

Once the oil is in the tank and the lubricant has hardened for too long, the additives can settle down. Via the filter the lubricant can be recirculated.

Lustor in operation - mode 2

Mode 2 (Recirculation Mode)

This operation allows off-line filtration or recirculation of the oil in the Lustor reservoir (7-10 times total tank volume; 1 time action). The pump will circulate the oil in the reservoir, through the filter to improve oil cleanliness.

•••••

When taking the lubricant to the machine we can filter out of the unit into the refillable container.

Lustor in operation - mode 3

Mode 3 (Dispense Mode)

To dispense oil from the Lustor reservoir and into an OilSafe container.

FAQ - Lustor

How will the Lustor System help me to improve the lubrication reliability?

Equipment reliability is directly related to fewer breakdowns or maintenance interventions. Lubrication issues account for more than 60% of bearing problems and by eliminating or reducing these problems, equipment reliability will improve. Oil needs to be clean, dry and with well maintained physical properties, in order for it to do its job in a reliable manner. The Lube room is the base to set these oil standards and that is what the Lustor System does – it sets the standard by providing clean and dry oil from the lube storage.

Does the system meet environmental standards?

The most important issue with oil storage is one of preventing any oil spillage. All stored oil containers must be located on spill protection bunds. The rule most applicable to this situation is that the bund must have an oil storage capacity of 110% of the largest container stored on it. The Lustor System has specially designed bunds that meet this standard.

Is Lustor CE marked/compliant?

Yes the system is CE marked and meets the European standards for health, safety and environmental issues.

Does one system cover all oil viscoisties?

Yes; one system can cover all oil viscosities, however the thicker the oil the slower the flow rates. Additionally the finer the filter medium the harder it will be to pump the oil through thicker oil.

What is the flow rate?

The flow rate will vary depending on your system configuration. The thicker the oil the slower the flow. Also it will be dependent on the level of filtration that you require. The finer the filter the slower the flow. We have not conducted tests for every viscosity oil in combination with every filter element size. Flow is generally not a problem. When the system is in over filtration mode it does not need stand by staff and when the oil is being dispensed into an OilSafe can the maximum amount to be dispensed is 10 litres.

What filter rating do I need?

This is dependent of what your target oil cleanliness level is. The standard model incorporates 10 micron filter elements, and these are Beta 200 rated. If cleaner oil is needed it may mean longer over filtering times to achieve target levels. A 3 micron filter is available if you want cleaner in a quicker time.

Can I connect hose reels?

Yes; the systems can be produced with a quick connector to attach wall mounted hose reels. When hose reels are connected we recommend that you use 5:1 ratio pumps.

Can the system be supplied as ATEX compliant?

No. ATEX compliancy is to ensure no electrical sparking can occur in the atmosphere, however the Lustor System unit do not have electrical system connected to them so no sparking can occur. However, when pumping oils systems can experience ESD (Electric Static Discharge) and this is very difficult to control.

Lustor is available from stock

Available from stock

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Ready to transform your lubrication programme?

Whether you’re aiming to cut costs, improve uptime, or meet new compliance goals, the Lustor Lubrication Storage System is your foundation for clean, efficient oil management. Choose from 125-litre, 250-litre, or wall-mounted configurations; customisable with a wide range of accessories.
Contact us today to request a quote or explore integration options.

Owner's Manual

Lubrication Storage System - Lustor

The Storage System that guarantees clean oil