Tote Dispensing Rack

Remote Best Practice Contamination Control

Tote dispensing system manual

Clean, Safe and Efficient Lubricant Dispensing with the OilSafe® Tote Dispensing Rack

Bulk lubricant handling doesn’t have to be messy, complicated or hazardous. The OilSafe® Tote Dispensing Rack offers a ready-to-use, contamination-controlled solution for efficient and ergonomic dispensing from 300-gallon totes. Designed with workplace safety and operational reliability in mind, this system supports industrial lubrication practices that protect both equipment and people.

What is the OilSafe® Tote Dispensing Rack?

The Tote Dispensing Rack is a fully assembled system that allows users to dispense lubricants directly from industry-standard 300-gallon totes. It includes all critical components—pump, filter, hose reel, and suction assembly—pre-installed and tested for quick deployment.

This system is ideal for workshops, factories, and maintenance areas looking to improve lubrication handling, reduce contamination, and comply with safety standards.

Key features and benefits

Contamination control built in

The system comes with a 7-micron Beta 2000-rated spin-on filter, providing industry-leading filtration during dispensing. Other filter ratings (4µ and 25µ) are available based on your lubricant cleanliness requirements.


Pre-assembled and modular

No complex installation required. After delivery, simply place the tote on the rack, connect the suction hose, power it up, and ensure proper grounding via the rear-mounted green wires.


Efficient dispensing system

Equipped with a positive displacement gear pump (3–5 GPM), 25-foot retractable hose reel with trigger dispenser, and electronic start/stop controls, the unit makes dispensing controlled and clean.


Customisable power options

Choose from electric models (110V or 240V) or a pneumatic version to match your facility's power setup.


Compact, space-saving footprint

Each unit takes up just 46" x 46" of floor space, perfect for busy industrial environments.


SPCC compliance options

Optional spill pans are available to meet spill containment regulations if needed.

Tote dispensing rack explanation

OilSafe Tote dispensing rack

OilSafe Tote dispensing rack

OilSafe Tote dispensing rack fits common totes

Product Features

  • Positive displacement Gear Pump (3-5GPM) with internal bypass 

  • Retractable Hose Dispensing Reel (25 feet) with Trigger Dispenser 

  • Comes standard with 7µ, β2000 HP Filter with DP Indicator (4µ and 25µ also available) 

  • Electronic Stop/Start buttons 

  • Rack will accommodate Totes with base dimensions less than 41"(w) x 46"(d) 

  • Delivered pre-assembled and ready-to-use 

  • Additional Spill Pans available to expand Spill Pan capacity if SPCC Compliance is required 

  • Available in electric and pneumatic

  • Compact footprint; each pod is 46" wide and 46" deep

  • OilSafe Bulk Systems are CE certified

Important

Determine Placement:  

The system should be installed indoors on a flat, level surface with sufficient load-bearing capacity to support the total system weight. Each electrical motor requires a separate power outlet.

Temperature

It is important to note the effect of the ambient temperature in which the system is placed for operation. System room temperature should be in the range of 60°F (15°C) TO 80°F (26°C) with optimum room temperature being 70°F (21°C).


Temperatures less than (<60°F / 15°C) can result in lubricant viscosity increasing above the rated ISO Code you specified at the time of order. Such adverse viscosity changes can cause higher system operating pressures than those set at the factory.

System Operating Pressure
System operating pressure should never exceed 300 PSI as this can cause a gasket failure on the spin-on filter resulting in a high pressure oil leak.


Normal system operating pressure should be less than 240 PSI. Operating pressures above 240 PSI will necessitate adjustment of the pump pressure relief bypass valve located on the pump head.

Specifications

  • Pre-assembled                             Yes
  • SPCC Spill Compliance                Yes
  • Pumps/Filter                                 1 per tank
  • Filtration                                        1-way dispensing
  • Filter                                               Spin on filter 7µ β2000 
  • High Viscosity Pumps                 Yes, up to ISO-680
  • Hose Reel                                      Yes, 25 ft
  • Taps                                                Pressurised Hose Reel
  • Dispensing                                    Hose Reel

Options

  • 4, 7 or 25 µ filter
  • Pneumatic or Electric Pump
  • Digital Metering Gun
  • Part # OS-894600 - Tote Dispensing Rack
    TEFC 110V / 14A ≤ ISO 680
  • Part # OS-894620 - Tote Dispensing Rack
    TEFC 240V / 10A ≤ ISO 680
  • Optional: available in pneumatic verion
Question

FAQ - Tote Dispensing Rack

How should the system be installed?

Proper placement and setup are critical to the safe and effective use of the Tote Dispensing Rack. It must be installed:
• Indoors, on a flat, level surface
• In a room with a stable ambient temperature (ideally around 21°C / 70°F)
• Near separate power outlets for each motorised unit

Avoid operating in areas below 15°C (60°F), as lower temperatures can increase lubricant viscosity and affect system pressure.

What pressure limits should I be aware of?

Operating pressure should be closely monitored:
• Normal operating pressure: Below 240 PSI
• Maximum system pressure: 300 PSI (exceeding this may cause filter gasket failure)

If pressures climb too high, the pump’s pressure relief bypass valve must be adjusted to prevent system damage.

Can this system handle high-viscosity lubricants?

Yes. The OilSafe Tote Dispensing Rack is capable of handling lubricants up to ISO 680 viscosity, making it suitable for most industrial applications involving gear oils, hydraulic fluids, and other thick lubricants.

Is the system CE certified?

Absolutely. All OilSafe Bulk Systems, including the Tote Dispensing Rack, are CE certified, ensuring compliance with European health, safety and environmental protection standards.

Available models and custom options

Part # OS-894600: 110V / 14A Electric

Part # OS-894620: 240V / 10A Electric

Pneumatic version: Available upon request

Additional options:
Digital metering gun, spill pan extensions, custom filtration

Why choose this system for your lubricant management?

Whether you're upgrading from manual methods or designing a new maintenance facility, the OilSafe Tote Dispensing Rack offers:

  • Cleaner lubrication handling
  • Reduced equipment wear through better fluid cleanliness
  • Faster workflows with minimal training required
  • Safer, spill-controlled operations

Lubretec can also support you with turnkey solutions, from system design to installation, tailored to your specific storage needs; whether that’s totes, drums or pails.